CNC machining is an extremely popular method that can be used to cut and produce different shapes with the help of machines. This provides high precision which reflects the accurate shapes and design made. There are materials that cannot be used in CNC machining, though. As there we are aware of, such material is not strong enough or cannot withstand the heat and pressure exerted during this process. Today, we will discuss which materials are unsuitable for CNC Machining by JIUDING and why.
What Can Never Be Used
Even the high heat and extreme pressures of CNC can destroy many materials. For instance, PVC and HDPE are plastic grades with low melting points. Well, it means they can melt if things get too hot during the CNC Milling process. These plastics, if they melt, become unsuitable for use as precise shapes of our requirement. Second, glass and ceramics are terribly fragile. The cutting tools can crush or snap them easily with the slightest bit of pressure. This makes them unsuitable for secondary machining provided they are used in a CNC capacity.
Ideal Materials for CNC Machining
Conversely, there are a lot of materials that work great for CNC machining. The materials are robust, can be accurately shaped. Aluminum, brass and steel are some of the most common materials processed by CNC machining. They can withstand the cutting tools without breaking or bending. Some plastics are also highly suitable for Custom CNC Machining Service. These materials such as Polycarbonate, Acrylic, and Nylon are strong enough to be machined by a CNC but can also take any shape you wish.
Non-ideal Materials
There are materials that just do not cooperate with CNC machining. Rubber and foam are examples of these materials, but neither is ideal -- both will squish or compress under pressure. Your sanding lines can get uneven and that is not what we want form a finished product. There are some difficulties in CNC machining wood. Wood grain can determine how the direction of a cut will run, so this is also an important factor to consider. Some times when you have unpleasant grain, and splinters or chip in the wood.
A Brief Lesson in CNC Machining Limits
There are some downsides to CNC machining, including how it can be difficult to create certain designs. Such constraints include how complicated the design is, what size and form of material one uses; also includes considerations to whether a material reacts in certain ways when it cuts. While others might not be suitable for application to actual use, given the complexities involved some designs can simply break all laws and rules of material science or are too difficult/complex to have CNC produce them. They way the cutter or the cutting tool is moved, also affects how good a shape can be given to the material.
Materials That Do Not Work And The Surprised
It may also be surprising what makes the third list of CNC Machining good candidates for machining. Copper and brass are fantastic conducting materials for electricity, but they do not work great with CNC machining. They can also dull cutting tools quickly making it difficult to get a clean cut One more thing I learned is some types of glass, though they may look just perfect for a particular project can be fragile to break. Although glass is a common material, many are not machinable in that they run the risk of breaking so it is something to be aware of.
Strategies to Overcome CNC Machining Challenges
CNC machining is resourceful, yet careful when choosing an appropriate resolution that caters to your explicit necessities becomes necessary due to its limitations. You need to ponder on material properties, design specs and production costs as you select materials and the designs. An appropriate solution would meet your needs and produce a predictable, consistent result that you could count on being happy with.
We feature floor services including CNC Machining among other fabrication services that we provide for many industries the most common of them you can see listed below. We believe in precision, reliability and quality — all of which can be found throughout our product line made by the people we trust. Need it done in a hurry, facility is for you, we can help source the correct fabrication solution that suits your requirements efficiently. Contact us today to learn about what we can do for your fabrication.